Dust Control for Tunnel Construction

Tunnel Construction. Dust Challenges.

Underground construction environments, especially those with limited airflow such as shafts, cross passages, and stations, require effective dust control and ventilation. Combining existing measures with adapted approaches helps to create more productive job sites and decreases exposure to contaminated air.

The inherent nature of tunnelling leads to disease-causing particles becoming airborne. Every step of the construction process, including excavation, shotcreting, material loading and transporting represents a health hazard to workers.

Dust causes further challenges when tunnelling, including reduced visibility, lost materials, lower productivity, and additional wear and tear on equipment.

Health and Safety. Driving the Demand for Dust Control.

A critical aspect of any tunnel construction is ventilation design and dust control, so that workers exposure to fumes and dust are reduced to safe, acceptable levels.

The importance of dust control in recent years has increased with awareness regarding Respirable Crystalline Silica (RCS). Silica or silicon dioxide is a naturally occurring and widely abundant mineral that forms a major component of most rocks and soils. Crystalline silica dust is the biggest risk to construction workers after asbestos as dust particles can penetrate deep into the lungs. Heavy and prolonged exposure to RCS can lead to serious health problems for tunnel workers including lung cancer, silicosis, pulmonary disease, and kidney disease. Silicosis is the most common occupational lung disease worldwide. Silicosis usually follows exposure to RCS over many years, but extremely high exposures can cause acute silicosis more quickly. As a result of increased awareness, industries are becoming more regulated to help keep workers safe.

New health and safety regulations specifically relating to the control of respirable crystalline silica (RCS), have been introduced to bring it into line with asbestos. Many countries are now halving the workplace exposure limit (WEL) for RCS for an 8-hour time weighted average from 0.1mg/m3 to 0.05mg/m3.

Due to the high production volume and enclosed workspace, workers in underground operations have a higher risk of dust exposure. Management of dust within tunnel construction usually requires a hierarchy of control measures to be implemented including the use of dust scrubber (dust collector) and providing ventilation at the face through brattice wings or ducting.

Tunnel Ventilation and Dust Control. Holistic Planning.

Tunnel construction is a complex process that requires careful planning, specialised equipment and a skilled workforce. This is because tunnels are constructed using various methods depending on the type of rock or soil, the length and depth of the tunnel, and the purpose of the tunnel. Without proper holistic planning, projects run the risk of out of sequence work.

Working out dig sequences and airflow requirements from the very beginning of a tunnel construction project has been proven to deliver the following benefits.

  1. Reducing airborne particulates to create a safer environment for workers.
  2. Reducing power consumption and costs – this can equate to multiple million $ savings.
  3. Increase the speed of tunnel construction and further reduce costs and timescales by using more efficient excavation approaches.

Tunnel Construction Dust Control. Our Solutions.

New technology and innovative approaches to dust control have helped drive positive change and adherence with the new regulations and our experienced team of consultants and engineers can assist you in developing an obligation free ventilation and dust control plan tailored specifically for your project. Contact us today for more information!

Grydale. Transforming Approaches to Dust Control.

Grydale Mobile Dust Collectors have been transforming approaches to dust control on tunnel projects worldwide. They have been used on all types and stages of tunnel construction, including excavation of the main tunnel, stations, caverns, shafts, cross passages. Our internationally patented track mounted dust collectors have also provided spot extraction where dust is collected at the source.

Please click on the links below to find out more.

Each tunnel project is unique requiring each ventilation design and dust control solution to be engineered to exact needs.

Click here to find out more about our Tunnel Ventilation Design Services.

JMS-50-MHT Mobile Hybrid Track Dust Collector

During the excavation of the main tunnel mobile dust collectors can be used to provide ventilation and dust control.

Click here to find out more about how units can be used during tunnel constructed by both traditional and bored methods including Drill and Blast, Roadheader and TBM.

The excavation of stations as part of rail tunnels or shafts requires both ventilation and dust control. Mobile dust control units can be located on the surface with ducting down to the face or located underground depending on the excavation methodology and ventilation model.

Click here to find out more.

Grydale have developed mobile dust collectors specifically for dust control during the construction of Tunnel Cross Passages.

Click here to find out more about how these mobile units can be used.

Spot Extraction is a term used for extracting dust at its source. This takes pressure off the main ventilation system, resolves dust control issues resulting from out of sequence works.

Click here to find out how our internationally patented track mounted mobile dust collectors can be used for spot extraction tp reduce airborne dust, increase productivity and reduce construction timescales.

Our JMS M-Series range of mobile dust collectors can provide various power and mobility options, air volume and pressures to suit any tunnel conditions.

Click here to find out more about the key features of our range of mobile dust collectors.

Tunnel Projects. Our Worldwide Experience.

Sydney, Australia

Sydney, Australia
Sydney, Australia
Melbourne, Australia
Sydney, Australia
Brisbane, Australia
Melbourne, Australia
Sydney, Australia
Snowy, Australia
Auckland, New Zealand
Neom, Saudi Arabia
London, United Kingdom
British Columbia, Canada

Spot Extraction. Video Gallery.

Dust Control with Roadheader

Dust Control with Surface Miner

Mobile Dust Collectors have been used alongside surface miners to enable cost-effective excavation of benches.

Dust Control with Large Track Trencher

Dust Control with a Twin Header / Pineapple Head

Dust Control with Profiler

Mobile Dust Collectors have been used alongside terrain levellers and profilers to drop the floors or on final cuts.

Dust Control with Rockhammer

Mobile dust collectors have been used, alongside rock hammers – commonly used to drop the floors after road headers have done a first pass. Commonly dropping the floor around 1.5m.

Investment Options. Purchase or Rental.

Investment Options. Short-Long Term Rental or Purchase.

Grydale Mobile Dust Collectors are available for short to long-term rental or purchase.

Purchase Options

Where tunnel construction is being undertaken by Joint Ventures we are able to offer an attractive Buy-Back arrangement to purchase units back at the end of the project, this significantly reduces the total cost of ownership of the dust collection equipment.

Rental Units

Grydale currently has one of the largest rental fleets of mobile dust collectors in the country. Our JMS M-Series dust collectors are available for short, medium and long-term rental or purchase with dry and wet hire arrangements available. Rental units offer an effective dust control and ventilation solution for temporary works, to keep plants operational when fixed dust collection equipment is undergoing maintenance works or while awaiting installation of fixed plant equipment.

Service and Maintenance

Our onsite service and support team provide full operator training to allow you to run units on site effectively. Our team are also able to provide scheduled and preventive servicing and maintenance of equipment if required.

Tunnel Project. Case Studies.

Melbourne Metro Tunnelling Project

Click here to read about how a Full Extract Ventilation System was used during the construction of stations on the Melbourne Metro Project.

Tunnel Construction City Rail Link

Click here to read about the use of Grydale Mobile Dust Collectors on the Karang Hape Station as part of the City Rail Link Project in Auckland, NZ.

Sydney Metro Central Walk Dust Control

Click here to read about how mobile dust collectors were used during the construction of Central Station as part of the Sydney Metro Project.

Why Grydale?


A commitment to producing leading edge products.


Increasing operator and environmental safety.

Innovation & Improvement

Breaking the boundaries of what’s possible.

Sustainability / Environmentalism

Acting in a sustainable and environmentally friendly way.


Products that will save time and money for industrial projects.

More Information? Contact Us.

We try to respond to requests on the same business day, however if your enquiry is urgent please call our team on +1 (778) 897 2229.